断桥铝门窗生产制作工艺流程

Production Process of Broken Bridge Aluminum Doors and Windows

随着隔断装修市场的火热，隔间铝门有幸分得了这块市场的蛋糕。隔间铝门实际就是铝合金玻璃门，只不过是使用在装修高隔间的环境里。那么问题来了，铝合金门的优点在哪里？对比其他材质的门，为什么它能成为市场的宠儿？

With the hot market of partition decoration, partition aluminium doors are fortunate to share the cake of this market. Aluminum doors in compartments are actually aluminium alloy glass doors, which are only used in the environment of decorating high compartments. So the question arises. What are the advantages of aluminium alloy doors? Why does it become the darling of the market when compared with other materials?

一、铝合金门的优点

I. Advantages of Aluminum Alloy Doors

1．质轻、高强：铝合金的材料多是空芯薄壁的组合断面，方便使用，重量也轻，而且截面具有很高的抗弯强度，做成的铝合金玻璃门耐用，变形小。

1. Light weight, high strength: Aluminum alloy materials are mostly hollow thin-walled composite section, easy to use, light weight, and cross-section has a high flexural strength, made of aluminum alloy glass doors durable, small deformation.

2．密封性能好：铝合金本身易于挤压，型材的横断面尺寸精确，加工精确度高。密封条固定凹槽，已经随同断面在挤压成型过程中一并完成，给安装封缝材料创造了有利条件，安装的契合度也非常高，因此它整个密封效果都非常好。

2. Good sealing performance: Aluminum alloy itself is easy to extrude, profile cross-section size is accurate, processing accuracy is high. The fixed groove of the sealing strip has been completed with the cross section in the extrusion forming process, which creates favorable conditions for the installation of sealing material and has a very high fit for installation. Therefore, the whole sealing effect of the sealing strip is very good.

3．造型美观：铝合金表面经处理后，可呈现古铅肝铜、金黄、银白等不同颜色，可选择的空间大，经过氧化光洁闪亮。

3. Beautiful appearance: After treatment, the surface of aluminium alloy can present different colors such as ancient lead, liver copper, golden yellow, silver and white. It has a large space to choose and is bright and bright after oxidation.

4．耐腐蚀性强：铝合金氧化层不褪色、不脱落，不需涂漆，易于保养。

4. Strong corrosion resistance: Aluminum alloy oxide layer does not fade, do not fall off, do not need painting, easy to maintain.

铝合金门与钢木门相比，具有以下优点：

Compared with Steel-wood doors, aluminum alloy doors have the following advantages:

1．自重轻、强度高，密度仅为钢材的三分之一。

1. Light weight, high strength, density is only one third of steel.

2．密闭性能好。密闭性能直接影响着门的使用功能和使用质量。密闭性能包括有气密性、水密性、隔热性和隔音性等方面，而且还具有一定的防火能力。

2. Good sealing performance. The sealing performance directly affects the use function and quality of the door. The sealing performance includes air tightness, water tightness, heat insulation and sound insulation, and also has a certain fire protection capability.

3．耐久性能好。铝合金门不锈蚀、不褪色、不脱落、几乎无需维修，就算需要到维修也非常方便，零配件使用寿命极长，总体降低了装修使用的成本。

3. Good durability. Aluminum alloy doors are stainless, non-fading, non-peeling, almost no maintenance, even if maintenance is needed, it is very convenient. The service life of spare parts is very long, which reduces the overall cost of decoration and use.

4．装饰效果优雅。

4. The decorative effect is elegant.

二、铝合金门窗生产工艺流程

II. Production process of aluminium alloy doors and windows

作业前的准备：熟悉门窗分格图，查阅门窗工艺单

Prepare for homework: Familiar with window and door partition chart, consult window and door process sheet

1、 平开门、窗工艺流程

1. Process flow of flat door and window

框扇断料→框扇铣口→铣锁孔槽→钻五金孔→切玻璃压条→装框、扇密封胶条→装玻璃压条→扇玻组合→装五金配件→检验→包装→入库

FRAME FAN BREAKING FRAME FAN MILLING MILLING LOCK HOLE groove DRILLING HARDWARE HOLE CUTTING GLASS STRIP FILLING FRAME, SEALING STRIP FILLING GLASS STRIP FILLING HARDWARE PACKING STORAGE

2、 推拉门、窗工艺流程

2. Process flow of sliding doors and windows

框扇断料→框扇铣口→铣排水孔→铣锁孔槽→装毛条→钻五金孔→切玻璃压条→装密封毛条→装玻璃压条→装滑轮→框、扇组合→检验→包装→入库

FRAME FAN FRACTURE FRAME FAN MILLING MILLING DRAINAGE HOLE MILLING LOCK HOLE groove FILLING ROLL DRILLING HARDWARE HOLE CUTTING GLASS ROLL FILLING SEAL ROLL FILLING GLASS ROLL FILLING PULL FRAME AND FAN COMBINATION

（一）框料断料

(1) Frame material breakage

1、量具校核：核对双头锯床标尺与钢卷尺的误差；如果用两台双头锯分别对同一樘窗的外框型材进行切割，必须对两台双头锯进行校核，直到两台锯床标尺与钢卷尺尺寸统一为准。

1. Calibration of measuring tools: Check the errors between the scale and the steel tape of the double-headed sawing machine;lvdai.75ix.com lvbang.75ix.com lvgan.75ix.com tongguan.75ix.comzhixiangb.75ix.com xishabeng.75ix.com If two double-headed saws are used to cut the outer frame profile of the same diaphragm window separately, two double-headed saws must be checked until the size of the two sawing machine scales and the steel tape is unified.

2、断料尺寸的精确度控制：同一批次相同尺寸的断料；第一支料复核两次，确认尺寸无误后，才能开始断料。并在同一尺寸批量断料中工件尺寸进行抽查，核对断料是否有误差。

2. Precision control of breaking size: the same batch of breaking materials with the same size; the first material is checked twice to confirm that the size is correct before starting breaking. In the same size batch cutting, the size of the workpiece is checked to check whether there is any error in the cutting.

3、针对45度组角的外框断料。断第一支料时，应用万能角度尺检查角度误差值不大于10um。

3. Outer frame breakage for 45 degree angle group. When the first material is broken, the angle error value of universal angle ruler is not more than 10um.

（二）框料工艺孔槽铣削

(2) Machining of Hole Grooves in Frame Material Processing

1、平开外框。外框中柱需要铣缺，铣榫。铣缺、铣榫时，先用同型号废铝或者断一条短料试样，确认中柱铣缺、铣榫后与外框角缝严密咬合。

1. Open the outer frame flat. Outer frame middle column needs milling, milling tenon. When milling tenon and tenon, the same type of scrap aluminium or a short material sample is used to confirm that the middle column is milling and the tenon is closely occluded with the outer frame corner seam.

2、推拉外框。铣推拉框下滑时，先用料头放样，直到下滑料头铣缺与边框完全咬合后，才能用新料铣缺。下滑滑轮茎条铣缺作为排水孔时，其长度不超过20mm.两端头长度应一致。1800mm铣两个排水孔，超过1800mm铣三个排水孔。铣缺后的上下滑，应严格配对，避免铣错、铣反。铣孔铣缺时，型材不能有划伤和划痕。

2. Push-pull outer frame. When the milling push-pull frame slides down, the material head is laid out first, and the new material can not be used until the milling gap of the sliding material head is completely occluded with the frame. When the stem of the downslide pulley is milled as a drainage hole, its length shall not exceed 20 mm. The length of both ends shall be the same. Two drainage holes are milled at 1800mm and three drainage holes are milled at 1800mm. The ups and downs after milling defect should be matched strictly to avoid milling errors and reverse milling. When milling holes are missing, profiles should not be scratched or scratched.

（三）扇料工艺孔槽铣削

(3) Fan material process groove milling

1、推拉门、窗扇；勾光企铣口，勾光、企上下口应铣方正，左右余量一致。滑轮调节孔应正确，孔距型材边缘左右应一致。推拉门锁孔高度：扇高2300mm以内，锁孔位置离地垂直距离950-1150mm;推拉窗铣锁高度：离地垂直距离1500-1600mm；相邻门窗的门窗锁孔高度必须一致。

1. Push-pull doors and window fans; outline the milling port, outline the upper and lower ports of enterprises should be milling square, left and right margins are the same. The adjusting holes of pulley should be correct and the hole spacing should be the same around the edge of profile. Lock hole height of push-pull door: within 2300 mm of fan height, the vertical distance between lock hole position and ground is 950-1150 mm; the vertical distance between push-pull window and ground is 1500-1600 mm; the lock hole height of adjacent doors and windows must be the same.

2、平开门、窗；铣平开门锁孔高度：离地面垂直距离950-1150mm;铣平开窗 锁孔高度，离地面垂直距离1500-1600mm;平开窗锁孔离型材边必须一致，误差不得超过1mm.锁孔高度与相邻窗的锁孔高度必须一致。悬窗锁孔开孔位置居中铣削。

2. Open the door and window flat; Mill the height of the door lock hole flat: 950-1150 mm vertical distance from the ground; Mill the height of the door lock hole flat, 1500-1600 mm vertical distance from the ground; Open the window lock hole flat from the profile side must be the same, the error must not exceed 1 mm. The height of the lock hole and the height of the adjacent window must be the same. Centralized milling of hanging window keyhole opening position.

3、如果平开窗外框需要铣筋的，铣筋的长度必须与滑撑的规格长度一致。铣筋的方向必须与平开窗开启方向一致。

3. If the flat window frame needs milling ribs, the length of milling ribs must be the same as the length of sliding braces. The direction of the milling rib must be the same as that of the flat window opening.

（四）框料中梃断面铣削

(4) Milling of cross-section in frame material

中梃铣缺长度与45度外框单边内角距离长度相等，并且中梃端头与45度外框榫接时不能出现胀腰、收腰现象。

The milling gap length of the middle bar is equal to the distance length of the inner corner of the single side of the 45 degree outer frame, and when the end of the middle bar is joined with the tenon of the 45 degree outer frame, the phenomenon of waist expansion and waist closure can not occur.

（五）框扇料角码切割

(5) Angle code cutting of frame fans

框扇角码宽度小于型材内壁1mm为宜。并随时抽查角码宽度是否与型材吻合。角码断面应成直角，表面应光滑、无毛刺。

It is advisable that the width of frame fan corner code is less than 1 mm of the inner wall of profiles. And check whether the width of corner code is consistent with the profile at any time. Corner code section should be right angle, the surface should be smooth and without burrs.

（六）框扇组角工艺

(6) Angle-setting Technology of Frame Fan

拼接榫口、榫头必须采用弹性机械连接，连件件与型材间缝必须注胶密封，榫接逢需用高级榫口胶密封，不存在渗漏点。铝合金组角缝必须采用注胶组角工艺。组角前型材截面必须涂专用组角胶，组角定

The joint mortise and mortise must be elastically mechanically connected, the joint between the connecting parts and the profile must be sealed by glue injection, and the joint between the mortise and the mortise must be sealed by high-grade mortise glue, and there is no leakage point. Aluminum alloy corner joint must adopt glue injection angle joint technology. Special glue must be coated on the cross section of the profile before the corner setting, and the angle setting shall be determined.